More info on the report and your use of it (e.g. how are you opening it)??
To answer some of the below, you might have to test some of the conditions.
Try it on one or more different computers. If there is no failure, it may not be related to printer driver - it could be operating system service packs
How many headers? subreports? footers? groupings, etc.?
Does the report open at this point at all - showing a page first before crashing?
Happens regardless if you open the report directly from Nav Pane
OR from design view to print preview?
OR design view to report view?
What about the queries behind the report/subreport(s) - can you open them with no issues?
And/or take a look at http://allenbrowne.com/recover.html
The more we hear silence, the more we begin to think about our value in this universe.
Paraphrase of Professor Brian Cox.